{"id":298,"date":"2022-03-01T15:25:27","date_gmt":"2022-03-01T06:25:27","guid":{"rendered":"https:\/\/kohno-optical.com\/en\/?page_id=298"},"modified":"2025-09-05T14:46:52","modified_gmt":"2025-09-05T05:46:52","slug":"tqm","status":"publish","type":"page","link":"https:\/\/kohno-optical.com\/en\/tqm\/","title":{"rendered":"Total Quality Management Activities"},"content":{"rendered":"<h2 class=\"p1\">Total Quality Management Activities<\/h2>\r\n<h4 class=\"p1\">Approaches to &#8220;Eco Stage&#8221; Certification &amp; &#8220;Total Quality Management Activities&#8221;<\/h4>\r\n<p class=\"p1\">\u3000<span class=\"bold\">April, 2001<\/span>\u3000 Certified as Ricoh Group&#8217;s Green Procurement Partner &amp; Environmental Management System Partner<\/p>\r\n<img loading=\"lazy\" class=\"fr size-full wp-image-128\" src=\"https:\/\/www.kohno-optical.com\/wp-content\/uploads\/2021\/09\/echologo.jpg\" alt=\"\" width=\"120\" height=\"\" \/>\r\n<p class=\"p1\">\u3000<span class=\"bold\">December, 2006<\/span>\u3000Certified as Tamron Eco Partner<\/p>\r\n<p class=\"p1\">\u3000<span class=\"bold\">March, 2007<\/span>\u3000 Eco Stage Level 1 certified.<\/p>\r\n<p class=\"p1\">\u3000<span class=\"bold\">May, 2008<\/span>\u3000 Eco Stage Level 2 certified. (Authentication No.EST-197)<\/p>\r\n<p class=\"p1\">\u3000<span class=\"bold\">June, 2014<\/span>\u3000 Eco Stage Level 3 certified. (Authentication No.EST-197)<\/p>\r\n<p class=\"p1\">\u3000<span class=\"bold\">February, 2018<\/span>\u3000 Gave a lecture on our environmental management as a successful case at the Seminar held by Union of Japanese Scientists and Engineers.(Shinjuku City Civic Hall)<\/p>\r\n<p class=\"p1\">\u3000<span class=\"bold\">November, 2020<\/span> \u3000We received TQM Achievement Recognition Award 2020 from The Union of Japanese Scientists and Engineers.<\/p>\r\n<p class=\"p1\">\u3000<span class=\"bold\">February, 2023<\/span>\u3000&#8221;TQM Seminar Introductory Course&#8221; TQM practice case presentation was held at the Union of Japanese Scientists and Engineers Building<\/p>\r\n<p class=\"p1\">\u3000<span class=\"bold\">February 2024<\/span> Presenting excellent examples at the Eco Stage ESG Management Lecture (Yayoi Auditorium Ichijo Hall, University of Tokyo)<\/p>\r\n<span class=\"bold\">\u3000July, 2025<\/span>\u3000 Eco Stage Level 4 certified. (Authentication No.EST-197)\r\n\r\n&nbsp;\r\n<h4 class=\"p1\"><span class=\"s1\">Total Quality Management Activities<\/span><\/h4>\r\n<p class=\"p1\">\u3000Since we started TQM activities in 2014, we have been developing TQM activities in which every employee participates, aiming to move up to Eco Stage 3. In 2019, we renewed our management vision and policies. Since then we have been working to improve them by conducting customer and employee satisfaction surveys to further strengthen the trust relationship between our customers and employees.<\/p>\r\n\r\n<h4 class=\"p1\"><span class=\"s1\">Features of Our TQM Activities<\/span><\/h4>\r\n<p class=\"p1\">\u3000Focusing on Quality, Cost, Delivery, Morality, Safety, Environment, and Human Resource Development required for &#8220;Monozukuri Company&#8221;, we are always raising the awareness of our employees so that they can work with sense of mission and promoting activities reflecting the characteristics of respective following items.<\/p>\r\n&nbsp;\r\n<h3>The characteristics of our Eco-stage activities:<\/h3>\r\n<table style=\"border-collapse: collapse; width: 100%; height: 184px;\">\r\n<tbody>\r\n<tr style=\"height: 216px;\">\r\n<td style=\"width: 17.8494%; height: 40px;\" rowspan=\"4\" height=\"132\">\r\n<p class=\"p1\">Quality<\/p>\r\n<\/td>\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"10\">\r\n<p class=\"p1\">Improvement of Quality Assurance System and Promotion of New Technology Development to respond to higher quality requirements<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 10px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"36\">\r\n<p class=\"p1\">Through implementation of measures to prevent recurrence of defective products by accumulation of defect data for each process and monthly quality meetings.<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 10px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">10% reduction in defects which is the most common in respective departments<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 80px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"36\">\r\n<p class=\"p1\">Improvement of quality by revising manuals and making a video showing quality standards for each operation<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 136px;\">\r\n<td style=\"width: 17.8494%; height: 30px;\" rowspan=\"3\" height=\"76\">\r\n<p class=\"p1\">Cost<\/p>\r\n<\/td>\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"36\">\r\n<p class=\"p1\">Eliminating waste and raising cost consciousness among employees by improvement activities participated by all employees.<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 16px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">Reduction of unnecessary costs by reviewing direct and indirect expenses<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 56px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">Overall inventory reduction<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 96px;\">\r\n<td style=\"width: 17.8494%; height: 20px;\" rowspan=\"2\" height=\"38\">\r\n<p class=\"p1\">Delivery period<\/p>\r\n<\/td>\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">Management of On-time delivery rate and Quality of Business partners<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 96px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">Reduction of Lead-time by production meetings<\/td>\r\n<\/tr>\r\n<tr style=\"height: 10px;\">\r\n<td style=\"width: 17.8494%; height: 30px;\" rowspan=\"3\" height=\"99\">\r\n<p class=\"p1\">Morality<\/p>\r\n<\/td>\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">Enhancement of all employees&#8217; environmental awareness through &#8220;My Declaration&#8221;<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 27px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"36\">\r\n<p class=\"p1\">Improvement of morale such as greetings, a spirit of service, and workplace beautification through &#8220;5S Activities&#8221;.<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 104px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"41\">\r\n<p class=\"p1\">\u203b5S Activities: Workplace cleaning, Factory floor point strategy, patrol, toilet cleaning, no smoking, greeting campaign, etc.<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 96px;\">\r\n<td style=\"width: 17.8494%; height: 20px;\" rowspan=\"2\" height=\"56\">Security<\/td>\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"36\">\r\n<p class=\"p1\">Respective workers perform preventive maintenance activities through maintaining equipment by themselves.<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 80px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">Ensuring continuous proper workplace environment and Zero Accident by implementing factory patrols.<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 96px;\">\r\n<td style=\"width: 17.8494%; height: 20px;\" rowspan=\"2\" height=\"38\">Environment<\/td>\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">Reduction of electricity costs through demand monitoring device and keeping them low.<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 56px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"18\">\r\n<p class=\"p1\">Achieving and maintaining zero emissions by utilizing waste plastic recycling<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 14px;\">\r\n<td style=\"width: 17.8494%; height: 24px;\" rowspan=\"2\" height=\"48\">Human Training<\/td>\r\n<td style=\"width: 82.1506%; height: 14px;\" width=\"623\" height=\"23\">\r\n<p class=\"p1\">\u30fbPromotion of education for Multi-skilled workers<\/p>\r\n<\/td>\r\n<\/tr>\r\n<tr style=\"height: 10px;\">\r\n<td style=\"width: 82.1506%; height: 10px;\" width=\"623\" height=\"23\">\r\n<p class=\"p1\">\u30fbEstablishment of a system for in-house instructors<\/p>\r\n<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n<!--\r\n<h4 id=\"shorei\" class=\"p1\">The Japan Quality Encouragement Award, TQM Encouragement Award<\/h4>\r\n<p class=\"p1\"><span class=\"s1\">In November, 2020, we received the Japan Quality Encouragement Award, TQM Encouragement Award from The Union of Japanese Scientists and Engineers.<\/span><\/p>\r\n<p class=\"p1\">\u3010Reasons for Selection\u3011\r\nThe award was given in recognition of the following TQM features of the company in the processing of lenses for medical equipment, cameras, surveillance and measurement equipment.\r\n\u30fbThe company integrates all management activities on Human Resource Development.\r\n\u30fbThe company is utilizing every opportunity to penetrate the company policies to every employee.\r\n\u30fbBy focusing on the in-house development of high-precision inspection equipment in manufacturing and inspection processes, they have\r\nbeen able to continuously reduce the market failure rate in the extremely severe medical field, while they developed and enhanced production\r\ntechnology supporting the maintenance and enhancement of an integrated production system.\r\n\u30fbThey systemize \"simple improvements,\" \"my suggestions,\" and \"small group activities (QC circles)\" and utilize them to improve management.\r\nAs a result of these efforts, we have been able to reduce the in-process defective rate and the market defective rate, and the profit index has grown significantly over the past few years despite a year-on-year decrease in the sales index.\r\n\r\n&nbsp;\r\n\r\n<img loading=\"lazy\" class=\"alignnone size-full wp-image-325\" src=\"https:\/\/www.kohno-optical.com\/wp-content\/uploads\/2021\/09\/nikkei.jpg\" alt=\"\" width=\"100%\" height=\"\" \/>\r\n\r\n<p class=\"p1\"><a href=\"http:\/\/www.juse.or.jp\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\">\u226bFor the information of the Japan Science and Technology Alliance<\/span><\/a><\/p>\r\n<p class=\"p1\">\u00a0\"Eco Stage\" is an evaluation support system to develop and implement environmental management system, EMS. It is highly consistent to ISO14001 and effectively enhances management capability. This system is widely adopted mainly by small and medium sized enterprises and also highly valued by many large companies as one of the criteria for evaluating business partners.<\/p>\r\n<p class=\"p1\"><a href=\"https:\/\/www.ecostage.org\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\">\u226bFor the information of Eco-Stage Institute<\/span><\/a><\/p>\r\n\r\n<h4 class=\"p1\">Award Ceremony<\/h4>\r\n<img loading=\"lazy\" class=\"alignnone size-full wp-image-327\" src=\"https:\/\/www.kohno-optical.com\/wp-content\/uploads\/2021\/09\/hyoushou1.jpg\" alt=\"\" width=\"100%\" height=\"\" \/>\r\n\r\n<img loading=\"lazy\" class=\"alignnone size-full wp-image-328\" src=\"https:\/\/www.kohno-optical.com\/wp-content\/uploads\/2021\/09\/02.jpg\" alt=\"\" width=\"100%\" height=\"\" \/>\r\n\r\n<img loading=\"lazy\" class=\"alignnone size-full wp-image-329\" src=\"https:\/\/www.kohno-optical.com\/wp-content\/uploads\/2021\/09\/03.jpg\" alt=\"\" width=\"100%\" height=\"\" \/> -->\r\n\r\n&nbsp;\r\n\r\n&nbsp;","protected":false},"excerpt":{"rendered":"Total Quality Management Activities Approaches to &#8220;Eco Stage&#8221; Certification &amp; &#8220;Total Q&#8230;","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"_links":{"self":[{"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/pages\/298"}],"collection":[{"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/comments?post=298"}],"version-history":[{"count":28,"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/pages\/298\/revisions"}],"predecessor-version":[{"id":569,"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/pages\/298\/revisions\/569"}],"wp:attachment":[{"href":"https:\/\/kohno-optical.com\/en\/wp-json\/wp\/v2\/media?parent=298"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}